Mechanical Design & Machine Design
The assignments for this week were:
- Design a machine (mechanism & automation), including the end effector.
- Build the passive parts and operate it manually.
- Document the group project and your individual contribution.
Fab Lab students who participated in this group project:
- Laura Massaglia
- Paulo Ayub
- Carla Werkhaizer
Fab Lab coordinator who advised and guided this project:
- Siron Cesar Pacheco Pereira
As a group, we
decided on building a 2-axis drawing machine. The machine in theory
would draw something following the lines of a G-code that could be
generated by the FabModules. Once we had our idea in place we split up
into two groups. Carla and I were responsible for setting the end
effector and redrawing the motors box to use MDF instead of cardboard.
We were also responsible for the assembly of each axis. Our student
group was uneven and Paulo could not do the work all by himself so our
coordinator Siron joined him to form the second group. Their job was to
set the necessary parts to make the axis work, using the Gestalt Nodes
and programing them.
Machines Used for the project:
- G-weike 1290 Laser cutter
- Roland MDX-40
Software used for the project:
- Fusion 360
- Solidworks
- IDLE (Python GUI)
- GIMP
Carla and I had to redraw the cardboard layout for the motor, in order
to use 3mm MDF instead of cardboard. We redrew it using CorelDraw. We
were able to do this by measuring and understanding the original
drawing. Once we did that we were able to copy it and make a press-fit
construction kit with 3mm MDF. Our laser cutter cuts using DXF files.
So, we had to provide a DXF source file
here.
Video link of laser cutter:
https://youtu.be/lyk1usNM6lo
It took Carla and I few tries to get it right and assemble it. We also
had to make some adjustments on the kerf to get a good press fit
construction. As we were assembling the box we realized that some of
the parts needed to be assembled first before closing the central box,
where the screws go. As we continued the assembly of the machine we
realized that the that the guide tubes sometimes slip while the motor
rotates. We needed to fix this problem and we decided to make a new
central box and glue the guide tubes to the sides (This made the guide
tubes more stable). We decided together that the end defector was going
to be a marker pen fixed in one of the axis. We then worked on mounting
the 2-axis together
The way we decided
to position each axis, we needed to design a wheel on the y axis. The Y
axis would then be mounted on the X axis. We designed a wheel using the
6mm MDF and the laser cutter and a bearing. This solved our problem of
the y axis being too heavy.
Paulo was responsible to study and set the programming parts. You can check his documentation
here.
Now that everything
was built and we had some programing complete we made an example file
with a star to load. Then we made the machine move. As you can see the
machine did not draw the example file correctly but it was a great
learning process. See below:
https://youtu.be/kmR2HuDtj7c